SW-IMS-PRO-005
Nonconformity and Corrective Action Procedure
Version
1.0
Owner
IMS Owner
Effective Date
TBD
Review Date
TBD
Nonconformity and Corrective Action Procedure
Document ID: SW-IMS-PRO-005-v1.0
Effective Date: [TBD]
Review Date: [TBD]
Owner: IMS Owner
Approved by: [TBD]
1. Purpose
This procedure establishes a systematic approach for identifying, recording, analyzing, and correcting nonconformities within Swedwise's Integrated Management System (IMS). The purpose is to:
- Respond promptly to nonconformities and contain their effects
- Investigate root causes to prevent recurrence
- Implement effective corrective actions
- Verify effectiveness of corrective actions
- Continuously improve IMS processes
- Fulfill ISO 9001, ISO 14001, and ISO 27001 requirements
- Learn from mistakes and near-misses
This procedure applies to quality, environmental, and information security nonconformities.
2. Scope
This procedure covers:
- Nonconformities in products, services, processes, or systems that fail to meet requirements
- Corrective actions to eliminate the cause of nonconformities and prevent recurrence
- Preventive actions to address potential nonconformities identified through trend analysis
This procedure applies to:
- All Swedwise locations (Karlstad HQ, Stockholm, Uddevalla)
- All organizational units and departments
- All IMS processes (quality, environmental, information security)
- SaaS service operations
- Internal audit findings
- External audit findings
- Customer complaints
- Supplier nonconformities
- Security incidents requiring corrective action
Out of Scope:
- Routine service requests or minor issues not constituting nonconformities
- Immediate incident response (covered by incident management procedures; this procedure addresses longer-term corrective action)
- Observations from audits that don't represent nonconformities (improvement suggestions tracked separately)
3. Definitions
| Term | Definition |
|---|---|
| Nonconformity | Non-fulfillment of a requirement (ISO, legal, customer, internal, or specified). |
| Requirement | Need or expectation that is stated, generally implied, or obligatory. |
| Conformity | Fulfillment of a requirement. |
| Correction | Immediate action to address a nonconformity (fix the symptom). Example: Complete the missing training record. |
| Corrective Action | Action to eliminate the root cause of a nonconformity to prevent recurrence (fix the system). Example: Implement automated training tracking. |
| Preventive Action | Action to eliminate the cause of a potential nonconformity (address risks before they occur). |
| Root Cause | Fundamental reason a nonconformity occurred; removing the root cause prevents recurrence. |
| Root Cause Analysis (RCA) | Systematic process to identify the underlying cause(s) of a nonconformity. |
| 5 Whys | Iterative questioning technique to drill down to root cause by asking "why" multiple times. |
| Fishbone Diagram | Visual tool (Ishikawa diagram) to identify potential root causes across categories (People, Process, Equipment, Materials, Environment, Management). |
| Corrective Action Request (CAR) | Formal document initiating and tracking corrective action through closure. |
| Recurrence | Same or similar nonconformity happening again after corrective action was supposedly implemented. |
| Effectiveness Verification | Process to confirm corrective action resolved the issue and prevented recurrence. |
| Trend Analysis | Examination of multiple nonconformities over time to identify patterns or systemic issues. |
| Major Nonconformity | Serious failure or systemic breakdown; absence of a required system element; multiple related minor nonconformities. |
| Minor Nonconformity | Isolated lapse or deviation that doesn't compromise overall system effectiveness. |
4. Nonconformity Sources
Nonconformities can be identified from various sources:
| Source | Examples |
|---|---|
| Internal Audits | Audit findings (major or minor nonconformities) from SW-IMS-PRO-003 |
| External Audits | Certification body findings, customer audits, regulatory inspections |
| Customer Feedback | Complaints, dissatisfaction, contract breaches, service failures |
| Supplier Issues | Supplier nonconformities affecting Swedwise operations or deliverables |
| Monitoring and Measurement | KPI failures, objective non-achievement, performance deviations |
| Security Incidents | Information security events requiring root cause analysis and corrective action |
| Environmental Incidents | Spills, releases, non-compliance with environmental requirements |
| Process Owners | Staff identifying process failures, inefficiencies, or deviations |
| Management Review | Systemic issues identified during management reviews |
| Risk Assessments | Materialized risks requiring corrective action |
| Staff Suggestions | Employees reporting issues or near-misses |
Proactive mindset: Swedwise encourages a culture where staff report issues without fear of reprisal. Identifying and correcting nonconformities early prevents larger problems.
5. Nonconformity Classification
Nonconformities are classified to prioritize response:
5.1 Severity Classification
| Classification | Definition | Examples | Response Time |
|---|---|---|---|
| Critical | Immediate threat to customer, environment, security, or legal compliance; potential for significant harm or business disruption | - Major data breach - Significant environmental release - Safety incident - Contract termination risk |
Immediate containment; corrective action plan within 2 days |
| Major | Systemic failure or complete absence of required system element; multiple related minor NCs; significant impact on objectives | - No risk assessments conducted - Security controls not implemented - Repeated customer complaints on same issue |
Corrective action plan within 1 week; implementation within 30 days |
| Minor | Isolated lapse or deviation; limited impact; doesn't compromise overall system effectiveness | - Missing training record - Procedure not followed once - Documentation error |
Corrective action plan within 2 weeks; implementation within 60 days |
| Observation | Potential issue; not yet a nonconformity but could become one if not addressed | - Process inefficiency - Unclear documentation - Opportunity for improvement |
No formal CAR required; tracked in improvement log |
Classification criteria:
- Systemic vs. Isolated: Is this a one-time error or a pattern?
- Impact: What's the consequence (customer, environment, security, compliance)?
- Frequency: How often does this occur?
- Control Breakdown: Is a required control missing or ineffective?
5.2 Category Classification
| Category | Focus Area | Examples |
|---|---|---|
| Quality (QMS) | Customer requirements, service delivery, product conformity | Project delays, scope issues, documentation errors, customer complaints |
| Environmental (EMS) | Environmental aspects, legal compliance, pollution prevention | Waste disposal violations, energy exceedances, travel policy non-compliance |
| Information Security (ISMS) | Confidentiality, integrity, availability, access control | Security incidents, unauthorized access, data breaches, policy violations |
| Integrated (IMS) | Cross-cutting issues affecting multiple systems | Document control failures, audit program issues, management review gaps |
6. Nonconformity and Corrective Action Process
The process follows a structured 8-step approach:
1. IDENTIFY ➔ 2. RECORD ➔ 3. CONTAIN ➔ 4. ANALYZE ➔
5. PLAN ➔ 6. IMPLEMENT ➔ 7. VERIFY ➔ 8. CLOSE
Step 1: Identify Nonconformity
Who: Anyone (staff, auditors, customers, process owners)
Actions:
- Recognize that a requirement has not been met
- Determine the nature and extent of the nonconformity
- Gather initial evidence (photos, logs, records, witness statements)
Example:
- Internal auditor finds that quarterly access reviews have not been performed for 6 user accounts (requirement: SW-ISMS-PRO-001 Section 4.3)
Step 2: Record Nonconformity
Who: Person identifying the NC, or delegated to IMS Owner/Department Head
Actions:
- Initiate a Corrective Action Request (CAR) using form SW-IMS-FRM-007
- Assign a unique CAR ID: CAR-YYYY-### (e.g., CAR-2025-042)
- Document:
- Description of the nonconformity (what, when, where)
- Evidence supporting the NC
- Requirement that was not met (ISO clause, procedure, policy, customer requirement)
- Classification (Critical/Major/Minor; QMS/EMS/ISMS)
- Identified by (name, date)
- Assign CAR Owner (responsible for managing the CAR through closure)
- Typically the process owner or department head of the area where NC occurred
- Notify relevant parties (process owner, manager, IMS Owner)
CAR Owner responsibilities:
- Lead root cause analysis
- Develop corrective action plan
- Coordinate implementation
- Provide evidence of completion
- Report progress to IMS Owner
Step 3: Contain Nonconformity (Immediate Correction)
Who: CAR Owner, Process Owner
Actions:
- Take immediate action to control and correct the nonconformity:
- Correction = fix the immediate problem (the symptom)
- Example: Complete the missing access review immediately
- Prevent further impact:
- Quarantine nonconforming product/service if applicable
- Notify affected customers if necessary
- Implement temporary controls if needed
- Assess whether other areas might be affected (scope assessment)
- Document immediate actions taken
Timeline: Immediate to within 24 hours (depending on severity)
Note: Correction addresses the symptom. Corrective action (Step 5) addresses the root cause.
Step 4: Analyze Root Cause
Who: CAR Owner, with support from relevant subject matter experts
Actions:
- Investigate why the nonconformity occurred
- Use root cause analysis techniques:
- 5 Whys (see Appendix A)
- Fishbone Diagram (see Appendix B)
- Timeline analysis (reconstruct sequence of events)
- Data analysis (review trends, patterns)
- Distinguish between symptoms and root causes
- Consider multiple contributing factors:
- People: Competence, awareness, communication
- Process: Procedure clarity, effectiveness, compliance
- Technology: Tool availability, usability, reliability
- Environment: Workload, time pressure, resource constraints
- Management: Oversight, prioritization, resource allocation
- Document root cause analysis in the CAR
- Validate root cause with evidence (not assumptions)
Key question: If we address this root cause, will the nonconformity be prevented from recurring?
Example RCA (5 Whys):
- NC: Quarterly access reviews not performed for 6 accounts
- Why? Access review calendar reminders were not set up
- Why? IT admin who used to set reminders left the company
- Why? Knowledge was not transferred before departure
- Why? No documented handover procedure for IT admin tasks
- Why? Role responsibilities for IT admin not clearly defined
- ROOT CAUSE: Lack of documented role responsibilities and handover procedures for IT administration
Step 5: Plan Corrective Action
Who: CAR Owner, with input from process owners and management
Actions:
- Develop corrective action plan addressing the root cause:
- Define specific actions to prevent recurrence
- Assign responsibilities (who will do what)
- Set realistic deadlines
- Identify resources needed (budget, time, tools)
- Define success criteria (how will we know it worked?)
- Consider control types:
- Preventive controls: Stop the problem from occurring (training, automation, procedures)
- Detective controls: Identify problems quickly (monitoring, audits, reviews)
- Corrective controls: Fix problems when they occur (response procedures, escalation)
- Evaluate whether corrective action is proportionate to the risk and impact
- Obtain approvals:
- Minor NCs: CAR Owner approval
- Major NCs: Department Head + IMS Owner approval
- Critical NCs: Management Team approval
- Document corrective action plan in the CAR
- Communicate plan to affected parties
Corrective Action Plan Template:
| Action | Responsible | Deadline | Resources | Success Criteria |
|---|---|---|---|---|
| [Specific action 1] | [Name] | [Date] | [Budget/time] | [How to measure success] |
| [Specific action 2] | [Name] | [Date] | [Budget/time] | [How to measure success] |
Example Corrective Action Plan (continuing example):
| Action | Responsible | Deadline | Resources | Success Criteria |
|---|---|---|---|---|
| Document IT Admin role description including access review responsibilities | CISO | 2025-03-15 | 4 hours | Role description published (SW-ISMS-ROLE-002) |
| Create IT Admin handover checklist | CISO | 2025-03-15 | 2 hours | Checklist available and referenced in role description |
| Implement automated access review reminders in IT management system | IT Admin | 2025-04-01 | 8 hours | Calendar reminders auto-generate quarterly |
| Conduct knowledge transfer session with IT Admin on critical recurring tasks | IT Lead | 2025-03-30 | 2 hours | Session completed; documented in training log |
Step 6: Implement Corrective Action
Who: Action owners (assigned in corrective action plan)
Actions:
- Execute corrective action plan according to timeline
- Update relevant documentation (procedures, work instructions, forms)
- Communicate changes to affected personnel
- Provide training if behavior change is required
- Update risk register if applicable (risk treatment)
- Track progress and report status to CAR Owner and IMS Owner
- Escalate if actions are delayed or blocked
- Collect evidence of implementation:
- Updated procedures (with version control)
- Training records
- Screenshots of system changes
- Meeting minutes
- Photos or other proof
Timeline:
- Critical NCs: 7 days
- Major NCs: 30 days
- Minor NCs: 60 days
- Extensions may be granted by IMS Owner with justification
CAR Owner: Monitor implementation progress; provide updates to IMS Owner monthly
Step 7: Verify Effectiveness
Who: IMS Owner, Internal Auditor, or independent reviewer (not the CAR Owner)
Actions:
- Review evidence that corrective actions were implemented
- Verify that root cause was addressed (not just symptoms)
- Assess whether the nonconformity is prevented from recurring:
- Document review: Examine updated procedures, records, logs
- Interviews: Ask staff if changes are understood and followed
- Observations: Watch the process in action
- Data review: Check if KPIs or metrics have improved
- Follow-up audit: Conduct targeted audit of the area (if major NC)
- Determine effectiveness:
- Effective: Root cause addressed; no recurrence; sustainable solution
- Partially Effective: Some improvement but issues remain; additional action needed
- Ineffective: Nonconformity recurred or root cause not addressed; rework required
- Schedule effectiveness check timing:
- Immediate verification: Check implementation (within 30 days of completion)
- Sustained effectiveness: Check after 3-6 months to ensure solution is sustained
- Document verification results in the CAR
Effectiveness verification questions:
- Has the nonconformity recurred?
- Is the process now consistently meeting requirements?
- Are staff aware of and following the changes?
- Do records demonstrate sustained conformity?
- Is the solution practical and sustainable long-term?
Example Verification (continuing example):
- Evidence reviewed:
- Role description SW-ISMS-ROLE-002 v1.0 published
- IT Admin handover checklist created
- Automated reminders configured; tested successfully
- Knowledge transfer session documented in training log
- Follow-up check (3 months later):
- Quarterly access reviews completed on time for Q2 2025
- IT Admin confirms reminders received and acted upon
- No missed reviews in sample of 10 user accounts
- Conclusion: Corrective action EFFECTIVE; CAR can be closed
Step 8: Close Nonconformity
Who: IMS Owner (with CAR Owner confirmation)
Actions:
- Confirm all corrective actions implemented
- Confirm effectiveness verified
- Update CAR status to Closed
- Record closure date and approver
- File CAR and supporting evidence
- Update nonconformity register and metrics
- Communicate closure to relevant parties
- Identify lessons learned and share with organization (if applicable)
Approval to close:
- Minor NCs: IMS Owner
- Major NCs: IMS Owner + Department Head
- Critical NCs: Management Team
If ineffective: Reopen CAR; require revised corrective action plan; restart from Step 5
7. Trend Analysis and Preventive Action
7.1 Trend Analysis
The IMS Owner conducts quarterly trend analysis of nonconformities to identify:
- Repeated similar nonconformities (same root cause)
- Patterns by category (QMS, EMS, ISMS)
- Patterns by location, department, or process
- Increase or decrease in NC frequency or severity
- Recurring root causes (systemic issues)
- Areas with high recurrence rates (ineffective corrective actions)
Trend analysis questions:
- Are we seeing the same types of nonconformities repeatedly?
- Are certain processes or departments more prone to NCs?
- Are our corrective actions effective or are NCs recurring?
- Are there emerging risks we should address proactively?
Output: Trend analysis report presented in Management Review (SW-IMS-PRO-004)
7.2 Preventive Action
When trend analysis identifies potential nonconformities (risks):
- Assess the risk: Use risk assessment procedure (SW-IMS-PRO-002)
- Develop preventive action plan: Similar to corrective action but addresses potential issues before they occur
- Implement preventive controls: Strengthen processes, training, monitoring
- Monitor effectiveness: Track whether preventive actions reduce occurrence
Example:
- Trend identified: Three minor NCs in 6 months related to missing documentation in project deliverables
- Root cause pattern: Project teams under time pressure skip documentation steps
- Preventive action:
- Implement project checklist with mandatory documentation review before closure
- Add documentation time buffer to project plans (2 days)
- Provide project manager training on documentation requirements
- Expected outcome: Reduce documentation-related NCs to zero
8. Recurrence Management
If a nonconformity recurs after corrective action was supposedly implemented:
- Re-open the CAR (or create new CAR referencing previous CAR)
- Escalate: Notify IMS Owner and Management Team
- Conduct deeper root cause analysis: Previous RCA was insufficient
- Review effectiveness verification: Was verification thorough? Were there false positives?
- Develop revised corrective action plan: Address deeper root cause
- Assign different CAR Owner if original owner was ineffective
- Increase oversight: More frequent monitoring and verification
- Consider external support: Bring in expert if internal capability is insufficient
Recurrence indicates:
- Ineffective root cause analysis
- Ineffective corrective action design
- Poor implementation
- Lack of resources or commitment
- Systemic cultural or management issues
Persistent recurrence (3+ times): Escalate to CEO for direct intervention
9. Nonconformity Reporting and Metrics
9.1 Nonconformity Register
All CARs are recorded in the Nonconformity Register (SW-IMS-FRM-008):
| CAR ID | Date Raised | Description | Category | Severity | Source | CAR Owner | Status | Due Date | Closure Date |
|---|---|---|---|---|---|---|---|---|---|
| CAR-2025-001 | 2025-01-15 | Missing access reviews | ISMS | Minor | Internal Audit | [Name] | Closed | 2025-03-15 | 2025-03-10 |
Status values: Open, In Progress, Verification, Closed, Reopened
Location: [TBD - Document management system]
9.2 Key Metrics
The following metrics are tracked and reported in Management Review:
| Metric | Purpose |
|---|---|
| Number of NCs by category (QMS, EMS, ISMS) | Identify problem areas |
| Number of NCs by severity (Critical, Major, Minor) | Assess risk level |
| Number of NCs by source (audit, customer, incident) | Understand detection methods |
| Average time to close NCs | Measure responsiveness |
| Percentage of NCs closed on time | Measure compliance with procedure |
| Percentage of effective corrective actions | Measure solution quality |
| Recurrence rate | Identify persistent issues |
| Overdue CARs | Identify bottlenecks |
Targets (example):
- 100% of Critical NCs closed within 7 days
- 90% of Major NCs closed within 30 days
- 85% of Minor NCs closed within 60 days
- <10% recurrence rate
- 90% effectiveness rate on first verification
9.3 Reporting Frequency
| Report | Frequency | Audience |
|---|---|---|
| Open CAR status | Monthly | IMS Owner, Department Heads |
| NC metrics dashboard | Quarterly | Management Team (in Management Review) |
| Trend analysis report | Quarterly | Management Team (in Management Review) |
| Annual NC summary | Annually | Management Team, All Staff |
10. Roles and Responsibilities
| Role | Responsibilities |
|---|---|
| All Staff | - Identify and report nonconformities - Participate in root cause analysis - Implement corrective actions as assigned - Follow updated procedures resulting from CARs |
| Process Owners | - Identify nonconformities in their processes - Act as CAR Owner for NCs in their area - Conduct root cause analysis - Develop and implement corrective action plans - Provide evidence of completion |
| Department Heads | - Ensure nonconformities in their areas are addressed - Approve corrective action plans (major NCs) - Allocate resources for corrective actions - Monitor CAR progress in their departments - Support staff in implementing corrective actions |
| IMS Owner | - Maintain nonconformity register and CAR system - Assign CAR IDs and track status - Monitor CAR progress and escalate overdue CARs - Verify effectiveness of corrective actions - Conduct trend analysis quarterly - Report NC metrics in Management Review - Maintain this procedure |
| CISO | - Act as CAR Owner for information security NCs - Conduct root cause analysis for security incidents - Recommend security-related corrective actions - Verify effectiveness of security corrective actions |
| Quality Lead | - Act as CAR Owner for quality NCs - Analyze customer complaints for root causes - Recommend quality-related corrective actions |
| Environmental Lead | - Act as CAR Owner for environmental NCs - Analyze environmental incidents for root causes - Recommend environmental corrective actions - Ensure compliance with environmental legal requirements |
| Management Team | - Approve corrective action plans for critical and major NCs - Allocate resources for significant corrective actions - Review NC trends and metrics in Management Review - Make decisions on systemic issues - Support a culture of transparency and learning from mistakes |
11. Inputs and Outputs
Inputs:
- Nonconformity identification (from audits, customers, incidents, monitoring)
- ISO requirements and organizational policies
- Previous CAR history and recurrence data
- Root cause analysis results
- Resource availability for corrective actions
- Risk assessment outputs
Outputs:
- Corrective Action Requests (CARs)
- Root cause analysis documentation
- Corrective action plans
- Updated procedures and documentation
- Nonconformity register
- NC metrics and trend analysis reports
- Lessons learned and improvement opportunities
- Input to Management Review and risk assessment
12. Records
| Record | Retention Period | Location | Owner |
|---|---|---|---|
| Corrective Action Requests (CARs) | 7 years | [TBD] | IMS Owner |
| Nonconformity Register | Permanent (current + 7 years archived) | [TBD] | IMS Owner |
| Root Cause Analysis Documentation | 5 years | [TBD] | CAR Owner |
| Evidence of Corrective Action Implementation | 5 years | [TBD] | CAR Owner |
| Effectiveness Verification Records | 5 years | [TBD] | IMS Owner |
| Trend Analysis Reports | 7 years | [TBD] | IMS Owner |
| Customer Complaints (triggering CARs) | 5 years | [TBD] | Customer Success |
13. Related Documents
- SW-IMS-POL-001 - Integrated Management System Policy
- SW-IMS-PRO-001 - Document Control Procedure
- SW-IMS-PRO-002 - Risk Assessment Procedure
- SW-IMS-PRO-003 - Internal Audit Procedure
- SW-IMS-PRO-004 - Management Review Procedure
- SW-IMS-FRM-007 - Corrective Action Request (CAR) Form
- SW-IMS-FRM-008 - Nonconformity Register Template
- SW-IMS-FRM-002 - Improvement Suggestion Form
14. Continuous Improvement
This procedure and the corrective action process are continuously improved through:
- Lessons learned from corrective action effectiveness
- Feedback from CAR Owners on process usability
- Analysis of CAR closure rates and timelines
- Benchmarking against ISO best practices
- Incorporation of audit recommendations
- Staff training on root cause analysis techniques
Process effectiveness indicators:
- Declining trend in total nonconformities (effective preventive action)
- Low recurrence rate (effective root cause analysis)
- High on-time closure rate (efficient process)
- High effectiveness rate (quality corrective actions)
- Positive staff feedback (usable, supportive process)
Appendix A: 5 Whys Technique
Purpose: Iteratively ask "Why?" to drill down from symptom to root cause.
How to use:
- State the nonconformity clearly
- Ask "Why did this happen?" and write the answer
- Ask "Why?" about that answer
- Repeat 4-5 times (or until you reach the root cause)
- Validate: If we fix this root cause, will the NC be prevented?
Example:
| Question | Answer |
|---|---|
| NC: Customer received project deliverable with missing documentation | - |
| Why? | Project team did not complete documentation checklist before delivery |
| Why? | Checklist was not part of the project closure process |
| Why? | Project management procedure does not require checklist |
| Why? | Procedure was written before documentation requirements were formalized |
| Why? | No regular review of procedures to align with current practices |
| ROOT CAUSE | Lack of regular procedure review process |
Corrective Action: Implement annual procedure review schedule; update project management procedure to include mandatory documentation checklist.
Appendix B: Fishbone (Ishikawa) Diagram
Purpose: Visually identify potential root causes across multiple categories.
Categories (6Ms):
- Man (People): Skills, knowledge, training, communication, motivation
- Method (Process): Procedures, policies, work instructions, standards
- Machine (Technology): Tools, systems, software, equipment
- Material (Resources): Inputs, supplies, information, data
- Measurement: Monitoring, KPIs, audits, inspections
- Management (Environment): Culture, oversight, priorities, workload
How to use:
- Draw a horizontal arrow pointing to the NC (the "head" of the fish)
- Draw diagonal lines ("bones") for each category
- Brainstorm potential causes in each category
- Identify the most likely root cause(s)
- Validate with evidence
Example Fishbone Diagram (text representation):
People Process
| |
Low awareness Unclear procedure
No training Not documented
| |
└────────┬─────────┘
│
▼
┌─────────────────────────┐
│ Nonconformity: │
│ Security patch not │
│ applied within 30 days │
└─────────────────────────┘
▲
┌────────┴─────────┐
| |
Tool doesn't No KPI tracking
auto-alert No oversight
| |
Technology Measurement
Root Cause Identified: No automated alerting for overdue patches + No KPI tracking of patch compliance
Corrective Action: Implement automated patch management tool with alerting; add patch compliance KPI to security dashboard.
Appendix C: CAR Form Template
CORRECTIVE ACTION REQUEST (CAR)
CAR ID: CAR-YYYY-###
Date Raised: [Date]
Raised By: [Name]
SECTION 1: NONCONFORMITY DESCRIPTION
Classification:
- Critical [ ] Major [ ] Minor [ ] Observation
- Category: [ ] QMS [ ] EMS [ ] ISMS [ ] IMS
Source:
- Internal Audit [ ] External Audit [ ] Customer Complaint
- Supplier Issue [ ] Incident [ ] Monitoring [ ] Other: _______
Nonconformity Description (What happened? When? Where?):
Requirement Not Met (ISO clause, procedure, policy, customer requirement):
Evidence:
CAR Owner: [Name]
Target Closure Date: [Date]
SECTION 2: IMMEDIATE CORRECTION (Containment)
Immediate Actions Taken (to fix the symptom and prevent further impact):
Correction Completed By: [Name]
Correction Date: [Date]
SECTION 3: ROOT CAUSE ANALYSIS
RCA Method Used: [ ] 5 Whys [ ] Fishbone [ ] Other: _______
Root Cause Analysis:
Validated Root Cause (If we fix this, the NC won't recur):
RCA Conducted By: [Name]
RCA Date: [Date]
SECTION 4: CORRECTIVE ACTION PLAN
| Action | Responsible | Deadline | Resources | Success Criteria |
|---|---|---|---|---|
Approval:
- Minor NC: CAR Owner approval
- Major NC: Department Head + IMS Owner approval
- Critical NC: Management Team approval
Approved By: [Name]
Approval Date: [Date]
SECTION 5: IMPLEMENTATION
Implementation Status:
- Action 1: [Status, completion date]
- Action 2: [Status, completion date]
- Action 3: [Status, completion date]
Evidence of Implementation (attach documents, screenshots, records):
Implementation Completed By: [Name]
Implementation Date: [Date]
SECTION 6: EFFECTIVENESS VERIFICATION
Verification Method: [ ] Document Review [ ] Interviews [ ] Observations [ ] Follow-up Audit [ ] Data Review
Verification Findings:
Effectiveness Assessment:
- Effective (root cause addressed; no recurrence; sustainable)
- Partially Effective (requires additional action)
- Ineffective (NC recurred or root cause not addressed; rework required)
Verified By: [Name]
Verification Date: [Date]
SECTION 7: CLOSURE
CAR Status: [ ] Open [ ] In Progress [ ] Verification [ ] Closed [ ] Reopened
Closure Approved By: [Name]
Closure Date: [Date]
Lessons Learned (to share with organization):
Appendix D: Quick Reference - CAR Process Flow
┌─────────────────────────────────────────────────────┐
│ 1. IDENTIFY │
│ - Recognize nonconformity │
│ - Gather evidence │
└─────────────────┬───────────────────────────────────┘
│
▼
┌─────────────────────────────────────────────────────┐
│ 2. RECORD │
│ - Create CAR (assign ID) │
│ - Classify (severity, category) │
│ - Assign CAR Owner │
└─────────────────┬───────────────────────────────────┘
│
▼
┌─────────────────────────────────────────────────────┐
│ 3. CONTAIN (Immediate correction) │
│ - Fix the symptom │
│ - Prevent further impact │
│ - Document immediate actions │
└─────────────────┬───────────────────────────────────┘
│
▼
┌─────────────────────────────────────────────────────┐
│ 4. ANALYZE (Root cause) │
│ - Use 5 Whys or Fishbone │
│ - Identify underlying cause │
│ - Validate with evidence │
└─────────────────┬───────────────────────────────────┘
│
▼
┌─────────────────────────────────────────────────────┐
│ 5. PLAN (Corrective action) │
│ - Define actions to prevent recurrence │
│ - Assign responsibilities and deadlines │
│ - Obtain approvals │
└─────────────────┬───────────────────────────────────┘
│
▼
┌─────────────────────────────────────────────────────┐
│ 6. IMPLEMENT │
│ - Execute corrective action plan │
│ - Update documentation, train staff │
│ - Collect evidence of implementation │
└─────────────────┬───────────────────────────────────┘
│
▼
┌─────────────────────────────────────────────────────┐
│ 7. VERIFY (Effectiveness) │
│ - Check implementation (immediate) │
│ - Verify sustained effectiveness (3-6 months) │
│ - Assess: Effective / Partially / Ineffective │
└─────────────────┬───────────────────────────────────┘
│
▼
┌─────────────────────────────────────────────────────┐
│ 8. CLOSE │
│ - Confirm effectiveness verified │
│ - Obtain closure approval │
│ - Update NC register │
│ - Share lessons learned │
└─────────────────────────────────────────────────────┘
│ If ineffective or recurs: REOPEN ◄────┘
Document Control
| Version | Date | Author | Changes |
|---|---|---|---|
| 1.0 | [TBD] | [Author] | Initial release |
Approval
| Role | Name | Signature | Date |
|---|---|---|---|
| IMS Owner | |||
| Management Team Representative |